超宽带大功率合成器设计北大核心CSCD

在80 MHz~1 GHz频段,单个功率管输出功率能达到100 W以上,为研制输出功率400 W的功率放大器,文中设计了四路功率合成器。该合成器需要实现功率容量大、工作频带宽、体积小的设计目标。在功率容量方面,文中采用悬置带状线结构,其功率容量远远大于微带线结构;在工作频带方面,采用切比雪夫九节阻抗变换器,将工作带宽拓宽为80 MHz~1 GHz;在体积方面,文中合成器的功率合成部分采用Y型节级联实现四路功率合成,阻抗变换部分采用切比雪夫阻抗变换器进行阻抗变换,该结构相较于磁环巴伦功率合成器,不但具有损耗小、平坦度高的优点,而且通过将阻抗变换器设计成曲折的形状,进一步缩小了合成器体积。仿真与实测结果显示该合成器在80 MHz~1 GHz范围内还具有较高的平坦度,合成效率可达90%以上。     

离线式带钢双面翻转检查站方案设计及实践

针对某酸轧机组检查站穿带困难、检查效率低、产生废品多、故障率高的问题,开发了一种离线式带钢双面检查站。该检查站新增了带钢翻转装置,将在入口分切剪处完成定尺剪切的带钢试样由两侧压板夹紧,中间可升降皮带机落下,翻转装置将带钢试样张紧,并翻转90°或者180°,实现带钢的双面检查。皮带机两侧布置有可升降、可横移的活动操作平台,检测人员站在平台上对带钢进行打磨检查,可同时对带钢上下表面进行检测。由于缩短了带钢的传输距离,有效减少了其他擦划伤的影响,提高了带钢表面质量检测准确性。     

A double laser filtering approach to vibration noise rejection for hot-rolled strip flatness measurement

This paper proposes a new filtering method based on the Kalman filtering algorithm for hot-rolled strip flatness measurement system. The system involves processing slowly changing signal, which can be considered as a bounded random process, and its model parameters are completely unknown. The noise rejection strategy in double lasers can generate a compensation signal. Since the initial and accumulative error would lead to negative filter effect or even cause divergence, Kalman filter is integrated to effectively deal with the initial error and enhance convergence. In this setting, the noise rejection strategy is used as a prediction model to constitute a similar Kalman filter. The correlated error caused by measurement error is coped with by a compensation model based on the feature of correlated error to enhance the filter effect. Both theoretical analysis and simulations show that the new algorithm has a better filter effect than the traditional Kalman filtering algorithm for the system.     

An improved method for the hot strip mill production scheduling problem

In most research on the hot strip mill production scheduling problem (HSMPSP) arising in the steel industry, it is accepted that a schedule with lower penalty caused by jumps of width, hardness, and gauge will result in lower roller wear, so it is regarded as a better schedule. However, based on the analysis of production processes, it is realised that rolling each coil also cause roller wear. In order to assessing the roller wear associated with production scheduling more precisely, it is necessary to consider it as another factor besides those jumps, especially when complicated constraints are involved. In this paper, an improved method is proposed to quantify the expected wear of the rollers done by those jumps and rolling processes. Then the HSMPSP whose objective is to maximise the total length of all scheduled coils is formulated as a team orienteering problem with time windows and additional production constraints. A heuristic method combining an improved Ant Colony Extended algorithm with local search procedures dedicated to HSMPSP is developed. Finally, computational results on instances generated based on production data from an integrated steel mill in China indicate that the proposed algorithm is a promising solution specific to HSMPSP.     

1 200 MPa级冷轧先进高强钢轧制稳定性的分析及控制

针对1 200 MPa级冷轧先进高强钢轧制不稳定问题,对热轧原料组织性能均匀性、冷轧压缩比、冷连轧机组轧制策略等进行了分析。结果表明,热轧工序投入边部加热器,采用分段冷却等手段,可有效降低热轧原料头尾部组织性能差异,保证通卷性能均匀,进而保证通卷轧制过程稳定;通过优化冷连轧机组压缩比,可有效降低材料本身的加工硬化强度,进而避免连轧机组后面机架的轧制超负荷情况;通过优化冷连轧机组轧制策略,可保证轧制过程中各机架均匀变形,避免出现轧制力差异较大的情况,进而保证轧制过程稳定。采用上述措施,1 200 MPa级冷轧先进高强钢轧制力控制在约15 000 kN,厚度精度控制在±0.06 mm以内,可保证该级别高强钢的稳定轧制。     

改良森吉米尔法退火炉中带钢的氧化研究

总结了带钢经过改良森吉米尔退火炉后的4种氧化状态,通过现场实际生产经验的总结和数据积累,分析了带钢产生表面氧化的关键因素,指出了实际操作中应该注意的事项,为以后的设计调试及生产提供了参考。     

基于BP神经网络的条带刚凸特征回弹预测

为了研究核燃料组件格架的条带刚凸特征的回弹量与压边力、冲压速度、凸凹模间隙、摩擦系数等冲压工艺参数之间的关系,首先,获取包含50个GA拉丁超立方抽样的数据点以及10个随机抽样的数据点的数据集,前者作为训练集、后者作为测试集。将前者输入到BP神经网络进行训练,后者验证训练模型的精度。最后,通过响应面图研究各因素之间的交互作用以及各因素的敏感程度。结果表明:BP神经网络能够有效预测刚凸回弹量与冲压工艺参数之间的关系,相对于其他因素,压边力对回弹量的影响特别明显,冲压速度对回弹量的影响不明显,但与凸凹模间隙和摩擦系数有明显的交互作用。     

Feedforward control of the transverse strip profile in hot-dip galvanizing lines

Hot-dip galvanizing is a standard technology to produce coated steel strips. The primary objective of the galvanizing process is to establish a homogeneous zinc layer with a defined thickness. One condition to achieve this objective is a uniform transverse distance between the strip and the gas wiping dies, which blow off excessive liquid zinc. Therefore, a flat strip profile at the gas wiping dies is required. However, strips processed in such plants often exhibit residual curvatures which entail unknown flatness defects of the strip. Such flatness defects cause non-uniform air gaps and hence an inhomogeneous zinc coating thickness. Modern hot-dip galvanizing lines often use electromagnets to control the transverse strip profile near the gas wiping dies. Typically, the control algorithms ensure a flat strip profile at the electromagnets because the sensors for the transverse strip displacement are also located at this position and it is unfeasible to mount displacement sensors directly at the gas wiping dies. This brings along that in general a flatness defect remains at the gas wiping dies, which in turn entails a suboptimal coating.In this paper, a model-based method for a feedforward control of the strip profile at the position of the gas wiping dies is developed. This method is based on a plate model of the axially moving strip that takes into account the flatness defects in the strip. First, an estimator of the flatness defects is developed and validated for various test strips and settings of the plant. Using the validated mathematical model, a simulation study is performed to compare the state-of-the-art control approach (flat strip profile at the electromagnets) with the optimization-based feedforward controller (flat strip profile at the gas wiping dies) proposed in this paper. Moreover, the influence of the distance between the gas wiping dies and the electromagnets is investigated in detail.     

热轧带钢边部翘皮缺陷成因分析

为了探明低碳钢在带钢轧制过程中出现边部翘皮缺陷的形成原因,取样分析了翘皮缺陷形貌及夹杂物成分,并采用ø750 mm×550 mm高刚度二辊热轧机组进行实验室模拟轧制分析翘皮缺陷演化过程。通过建立不同轧制方案,探明了热轧带钢翘皮缺陷形成于精轧道次,缺陷的产生与坯表面质量和边部原始凝固组织无关,轧材在轧制过程中由于边部不均匀变形形成侧面凹陷,凹陷在后续轧制中被轧制压缩闭合,并翻转到表面成为翘皮缺陷。最后,工业生产试验表明,倒角铸坯可提高轧材边部在轧制过程中的温度和均匀性,抑制轧材边部不均匀变形,有效降低翘皮缺陷的发生率。     

冷轧带钢切边圆盘剪装置的优化与改进

针对冷轧带钢切边后产生的边部梗压印缺陷,结合切边圆盘剪的剪切原理,设计了一种圆盘剪复合衬套,其采用100Cr钢质内圈和MC尼龙外圈复合结构组成,取代原纯钢质衬套,使圆盘剪在剪切带钢过程中由钢性接触转变为弹性接触,从而避免了带钢边部梗压印缺陷的产生,提高了切边质量与剪切里程数,降低了圆盘剪备件成本,提高了生产效率。